1. Raw Material

Water footprint per kg cotton (L/kg)

Formula

Water consumption (liters) = Fabric weight (kg) × Water footprint per fabric (liters/kg)

Organic cotton standard

7,000 – 9,000 L/kg

Conventional cotton standard

10,000 – 15,000 L/kg

Carbon emissions calculation

Formula

CO₂ emissions (kg) = Fabric weight (kg) × Emission factor (kg CO₂/kg)

Average emission factor for organic cotton

approx. 1.8 kg CO₂/kg (range: 1.5–2.5)

2. Yarn / Spinning

Formula

CO₂ emissions (kg) = Yarn weight (kg) × Spinning emission factor (kg CO₂/kg)

Based on India’s power mix

0.5 – 0.7 kg CO₂/kg

3. Fabric / Knitting

Formula

CO₂ emissions (kg) = Fabric weight (kg) × Knitting emission factor (kg CO₂/kg)

Circular knitting emission factor

approx. 0.3 kg CO₂/kg

4. Natural Dyeing

Formula

CO₂ emissions (kg) = Fabric weight (kg) × Dyeing emission factor (kg CO₂/kg)

Manual dyeing standard

0.1–0.2 kg CO₂/kg

Water Consumption

Formula

Water consumption (liters) = Fabric weight (kg) × Water footprint of dyeing process (liters/kg)

Hand dyeing standard

In this project, water is reused, so it approaches zero.

Reference

Fraunhofer UMSICHT. (2018). Environmental assessment of natural dyes and dyeing techniques. Higg Index (2023). Dyeing and finishing module.

5. Transportation

Transport information

India → Korea

Formula

 CO₂ emissions (kg) = Product weight (kg) × Transportation emission factor (kg CO₂/kg)

Sea freight standard

1.1 – 1.4 kg CO₂/kg

Air freight standard

Air freight can be more than 5 times higher.

6. Sewing and Assembly

Formula

CO₂ emissions (kg) = Product weight (kg) × Sewing emission factor (kg CO₂/kg)

Domestic small scale sewing based on electricity

0.1 – 0.2 kg CO₂/kg

Reference

Higg MSI / OpenLCA Data set, Electricity standards for Korean manufacturing

7. Component (Label, NFC etc.)

Formula

CO₂ emissions (kg) = Estimated component emissions (kg CO₂)

Biodegradable label (1.5g)

<0.01 kg CO₂

NFC tag (PET, aluminum, silicone)

0.05 – 0.07 kg CO₂

Reference

Fraunhofer ICT. (2019). LCA of smart tags and digital components.